How Soft Liquid Droplets Erode Hard Surfaces

Liquid droplet creating ripples on the water's surface.
A first-of-its-kind study led by University of Minnesota Twin Cities researchers reveals why liquid droplets have the ability to erode hard surfaces. (Image: via Pixabay)

A first-of-its-kind study led by University of Minnesota Twin Cities researchers reveals why liquid droplets have the ability to erode hard surfaces. The discovery could help engineers design better, more erosion-resistant materials. Using a newly developed technique, the researchers were able to measure hidden quantities such as the shear stress and pressure created by the impact of liquid droplets on surfaces, a phenomenon that has only ever been studied visually. 

A new study led by University of Minnesota Twin Cities researchers shows why liquid droplets have the ability to erode hard surfaces, a discovery that could help engineers design more erosion-resistant materials.
A new study led by University of Minnesota Twin Cities researchers shows why liquid droplets have the ability to erode hard surfaces, a discovery that could help engineers design more erosion-resistant materials. The above image shows the impact liquid droplets can make on a granular, sandy surface (left) versus a hard, plaster (right) surface. (Image: Cheng Research Group via University of Minnesota)

Why liquid droplets erode hard surfaces over time

The paper is published in Nature Communications, a peer-reviewed, open access, scientific journal published by Nature Research. Researchers have been studying the impact of liquid droplets for years, from the way raindrops hit the ground to the transmission of pathogens such as COVID-19 in aerosols. It’s common knowledge that slow-dripping water droplets can erode surfaces over time. But why can something seemingly soft and fluid make such a huge impact on hard surfaces? Xiang Cheng, senior author of the paper and an associate professor in the University of Minnesota Department of Chemical Engineering and Materials Science, explained:

“There are similar sayings in both eastern and western cultures that ‘Dripping water hollows out stone. Such sayings intend to teach a moral lesson: ‘Be persistent. Even if you’re weak, when you keep doing something continuously, you will make an impact.’ But, when you have something so soft like droplets hitting something so hard like rocks, you can’t help wondering, ‘Why does the drop impact cause any damage at all?’ That question is what motivated our research.”

In the past, droplet impact has only been analyzed visually using high-speed cameras. The University of Minnesota researchers’ new technique, called high-speed stress microscopy, provides a more quantitative way to study this phenomenon by directly measuring the force, stress, and pressure underneath liquid drops as they hit surfaces. The researchers found that the force exerted by a droplet actually spreads out with the impacting drop — instead of being concentrated in the center of the droplet — and the speed at which the droplet spreads out exceeds the speed of sound at short times, creating a shock wave across the surface.


The impact of a water droplet on a sandy surface leaves behind an erosion crater due to the pressure and shear stress of the drop’s impact.

Each droplet behaves like a small bomb, releasing its impact energy explosively and giving it the force necessary to erode surfaces over time. Besides paving a new way to study droplet impact, this research could help engineers design more erosion-resistant surfaces for applications that must weather the outdoor elements. Cheng and his lab at the University of Minnesota Twin Cities already plan to expand this research to study how different textures and materials change the amount of force created by liquid droplets. Cheng said:

“For example, we paint the surface of a building or coat wind turbine blades to protect the surfaces. But over time, rain droplets could still cause damage via impact. So, our research after this paper is to see if we can reduce the amount of shear stress of droplets, which would allow us to design special surfaces that can mitigate the stress.”

In addition to Cheng, the research team included University of Minnesota chemical engineering Ph.D. student Ting-Pi Sun, University of Santiago, Chile Assistant Professor Leonardo Gordillo, and undergraduate students Franco Álvarez-Novoa and Klebbert Andrade, and O’Higgins University, Chile Assistant Professor Pablo Gutiérrez.

Provided by University of Minnesota [Note: Materials may be edited for content and length.]

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